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Old 12-24-2012, 01:03 PM   #1 (permalink)
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Default Welcome me to the 'noisy front diff' club

So if the front diff pinion bearings are getting noisy, any thoughts on if there is any lube or additive choice that can stretch out the time to repair?
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Old 12-24-2012, 03:32 PM   #2 (permalink)
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You are having the worst luck with this car.

You could try a Lucas additive. How bad is it?
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Old 12-25-2012, 12:15 AM   #3 (permalink)
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Just shy 200,000 miles so some things are bound to happen, with plenty of full-throttle romps and the occasional run up to max speed taken into account...

The noise isn't that bad now, but it is progressing.

Front diff fluid has always looked and smelled fine, has even been changed on occasion.

There's no such thing as magic goo in a bottle, but sometimes the right stuff can stretch it out.
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Old 12-25-2012, 05:35 PM   #4 (permalink)
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Mine went at 225k miles.

First, check the magnetic drain plug for metal. If there are chunks, not dust, you have a problem.

The heavy Lucas additives can slightly delay the inevitable....

I ended up with a Subaru-rebuilt tranny/front diff assembly......
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Old 12-25-2012, 05:42 PM   #5 (permalink)
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Quote:
Originally Posted by CNY_Dave View Post
Just shy 200,000 miles so some things are bound to happen, with plenty of full-throttle romps and the occasional run up to max speed taken into account...

The noise isn't that bad now, but it is progressing.

Front diff fluid has always looked and smelled fine, has even been changed on occasion.

There's no such thing as magic goo in a bottle, but sometimes the right stuff can stretch it out.
Can't offer much input on the diff--I think if anything my rear would be the first to go. What is max speed on an '03 Bean? I've always been curious where they're governed. I heard 124 but don't know how accurate it is.
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Old 12-26-2012, 07:00 AM   #6 (permalink)
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I haven't found out yet, either. Been to 122 with plenty of room to 7k and another gear to go.

The Trans has to come out for any diff repair, so rebuilding the trans while its out is a good idea. When you get to, have the shift kit available and add in a large trans cooler.
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Old 01-05-2013, 05:54 PM   #7 (permalink)
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I've changed out the front fluid for lucas with 50% lucas additive, no change in the noise.

Took the crud off the magnet, the flakes here are incredibly thin and might just be tiny particles held together because they are magnetized, no solid pieces at all.
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Old 01-09-2013, 04:42 PM   #8 (permalink)
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posted a vid of the noise, the persistent rumble is a wheel bearing, pinion noise is the one that comes and goes as I add/reduce throttle.

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Old 01-10-2013, 01:19 PM   #9 (permalink)
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I would guess anything larger than dust qualifies as chunks. Any small pieces coming loose would likely end up going thru the gears and getting flattened. Possibly further damaging the gear surfaces.

The noise coming/going during throttle (load) on/off is consistent with my failure.

After a certain point, the heavy Lucas oil no longer made a difference in the noise level.
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Old 01-10-2013, 01:21 PM   #10 (permalink)
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OH, and

Welcome to the Noisy Front Diff Club!

There is a bullet to be bitten here.....
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